The in-vehicle generators that are mounted inside the vehicle and provide electric energy when the vehicle is at park state supply the electric energy needs for the vehicle systems.
The in-vehicle generators are often used for TV live broadcasts, emergency operations and activities. While the energy transmission is supplied with cables for the in-vehicle generator, these cables are positioned inside the vehicle in coiled form.
The generator mounted inside the vehicle will increase the comfort and flexibility to use the power source. The in-vehicle generator models that can be designed for the vehicles to meet the needs are classified for their dimensions and weight and these generators are designed as a set. Since the generator will be placed inside the vehicle, the generator box design is limited.
In-vehicle generator based on dimensions
The length and width of the generator box are designed to fit the in-vehicle corners. Although it is possible to be flexible about the box width, the most suitable height options should be considered for the vehicle.
In-vehicle generator based on weight
Since high generator weight will decrease the mobility of the vehicle, it is better to choose lighter generator models for the vehicle. There is a generator weight limit for the vehicles. This limit is set by considering the generator set gross weight, the total weight of the assembly socket and built-in components.
In-vehicle generator component layout
Although the generator components such as the control panel, fuel indicator and emergency buttons are located lower than their normal position, these components are repositioned after the assembly. There are two emergency stop buttons on both sides and at different heights for safe use.
In-vehicle generator mobility
A two-in-one fuel valve is preferred for the underfloor fuel tank for seamless in-vehicle generator operation while going up the hill. The fuel tank has a fuel pipe, flow pipe and ventilation both in the front and under the tank. Thus, the pipes on both sides supply the fuel required by the in-vehicle generator even if the vehicle is parked on a hill.
In-vehicle generator characteristics
- The custom design enables the vehicle to have a minimum impact from harmonic distortions and damages to electric low.
- The custom design provides better electricity quality than its competitors with more copper wire in the generator. The electric engine can show extra performance for proper load operation.
- Warranty is provided for the in-vehicle generator with a custom diode which is the most commonly replaced part of these generators.
- Heavy-duty generator is used instead of frequently changed generator and this component is under the warranty because it is a custom part.
- The automatic load balance eliminates the negative events such as excessive vibration that might be caused by the unbalanced electric load.
- The magnetic circuit breakers will protect the generator from short circuits that might be caused by overload.
- The electrocution is prevented for the user with a breakdown circuit breaker.
- The operation duration measurement is provided for services such as generator rental.
- These are smaller and lighter than other in-vehicle generators. Additionally, these generators provide significant fuel and oil saving by decreasing consumption.
- Built-in balancing ensures seamless operation.
- In addition to higher torque, the decarbonisation need for the engine cylinder is eliminated.
- The generator offers longer engine life with a cast cylinder shell compared to standard aluminium engines with side valves.
- The engine is protected from low oil levels with an automatic oil sensor and the operation is automatically halted to avoid any engine damages.
- Seamless operation is provided with solid-state ignition without changing capacitor or any other parts.